How Can Automation Improve Order Fulfillment Rates in a Warehouse? 

Automation can improve order fulfillment rates in a warehouse by increasing the speed and accuracy of various tasks and processes.

Here we explore a few common ways that automation uses planning, machinery, software, artificial intelligence (AI) and robotics to improve order fulfillment rates. 

1. Automated material handling

Automated material handling systems, such as conveyor belts and robots, can move products and materials throughout the warehouse faster and more efficiently than manual steps and processes. This can help to reduce the time it takes to pick, pack and ship orders. An intelligent material movement system can take automation a step further – by dynamically allocating and prioritizing movement. 

2. Order-picking automation

Warehouses can utilize automated order-picking technologies to reduce errors and maximize pick productivity.

These systems can also help to reduce the physical strain on workers by automating manual tasks, such as lifting and carrying heavy items.

In the form of mobile cobots that work alongside humans, intelligent automation delivers assisted picking for multiple operators, across multiple floors in the warehouse. 

3. Inventory management automation

Automated inventory management systems improve the accuracy and efficiency of inventory tracking and replenishment.

This can help to reduce the time it takes to locate and retrieve products, as well as minimize the risk of stock-outs or excess inventory.

Omnichannel fulfillment automation can deliver complete inventory visibility and orchestration across both warehouses and stores, giving businesses access to full stock levels to meet demand. 

4. Real-time tracking

With methods like radio-frequency identification (RFID) or GPS, warehouses can track the movement of products and materials in real time.

This can help to improve visibility, efficiency and productivity in the order fulfillment process. 

Overall, warehouse automation can ensure that fulfillment operations are fast, accurate and efficient enough to meet customer demand. And the ability to fulfill orders faster with fewer manual steps improves productivity, minimizes worker fatigue and injury, and enables the type of seamless order fulfillment that drives growth.